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Xantrex XW Solar Charge Controller Installation
4–14 975-0239-01-01
This manual for use by qualified personnel only
Long-Distance Wire Runs
If there is a significant distance between the PV array and the Xantrex XW SCC or
between the Xantrex XW SCC and the battery, larger wires can be used to
reduce the voltage drop and improve performance. Refer to Table 4-4 or
Table 4-5.
WARNING: Equipment damage
Do not connect an array capable of delivering over 60 A I
sc
to the Xantrex XW
SCC. Wire sizes larger than #6 AWG (16 mm
2
) may be used to reduce resistive
losses but should not be installed directly into the Xantrex XW SCC. Use a splicer
block or similar to connect wires of different gauges together. Follow
manufacturer’s recommendations for torque and mounting.
Table 4-3 Recommended Circuit Breakers for the Xantrex XW Solar Charge
Controller
Manufacturer
Part Number Description
865-1065 Qty 6, Breaker 250A, 160 Vdc, Stud Terminal, Panel Mount,
UL/CSA
865-1070 Qty 12, Breaker 80A, 125 Vdc, Panel Mount, UL/CSA
865-1075 Qty 48, Breaker 60A, 160 Vdc, Panel Mount, UL/CSA
Important: Local and national electrical codes must be followed for determining
additional installation requirements.
Larger wire sizes may be used to improve performance, but may not be installed
directly into this Charge Controller. Use a splicer block as previously described.
- Xantrex™ XW Power System 1
- Xantrex XW Power System 3
- Copyright and Contact 4
- About This Guide 5
- Conventions Used 6
- Related Information 6
- Important Safety Instructions 7
- Limitations on Use 8
- Single-phase Operation Only 8
- Explosive Gas Precautions 8
- FCC Information to the User 9
- Contents 11
- A Specifications 14
- B Wiring Diagrams 14
- 1 Introduction 21
- System Overview 22
- Xantrex XW Conduit Box 24
- 975-0239-01-01 1–5 25
- FGA Number: 28
- 865-1050 28
- 865-1060 29
- 2 Inverter/Charger 31
- Pre-Installation 32
- Clearance Requirements 34
- Mounting 34
- Inverter/Charger Installation 36
- 2–6 975-0239-01-01 36
- Step 2: Mounting the Inverter 37
- Step 4: Wiring the Inverter 39
- Inverter Grounding 44
- Grounding the DC System 45
- 975-0239-01-01 2–17 47
- Making DC Connections 48
- Making AC Connections 50
- CAUTION: 51
- Damage to the Inverter 51
- Grounding the AC System 53
- 2–26 975-0239-01-01 56
- 975-0239-01-01 2–27 57
- Distribution Panel 58
- AUX Port 60
- User Line Wiring 61
- AUX Port Terminal Assignments 61
- Confirm All Connections 62
- Enable the Inverter 63
- AC Voltage Check 64
- 2–36 975-0239-01-01 66
- Installation Steps 67
- Power Distribution Panel 68
- 975-0239-01-01 2–39 69
- 975-0239-01-01 2–41 71
- 2–42 975-0239-01-01 72
- See Figure 2-9 on page 2–14 76
- 975-0239-01-01 2–47 77
- 2–48 975-0239-01-01 78
- 2–52 975-0239-01-01 82
- 975-0239-01-01 2–53 83
- 3 Xantrex Xanbus 85
- The Xantrex Xanbus System 86
- Network Components 87
- Ordering Network Components 88
- Network Layout 89
- Installing the Network 90
- 4 Xantrex XW Solar 93
- PV Array Requirements 94
- Remove screws to access 97
- Removing Knockouts 98
- Mounting the Controller 99
- Secure with two more screws 100
- Place keyhole slot 100
- ¼" 6 mm 100
- Grounding 101
- WARNING: Shock Hazard 102
- WARNING: Fire Hazard 102
- Ungrounded Arrays 103
- Minimum Wire Gauge 105
- Over-current Protection 105
- Current Rating 105
- WARNING: Equipment damage 106
- Commissioning 111
- 5 Xantrex XW System 115
- Materials and Tools Required 117
- Choosing a Location 117
- WARNING: Explosion hazard 117
- WARNING: Shock hazard 118
- Rotate tabs to 119
- CAUTION: Equipment damage 120
- Verifying the Installation 122
- Preparing an Installation 123
- WARNING: Explosion Hazard 124
- CAUTION: Shock Hazard 126
- N/OFF/LED Indicator 128
- N/OFF/LED Indicator return 128
- Connecting the Generator 129
- CAUTION: Equipment Damage 131
- N/OFF switch. This light 132
- Verifying Power Is Available 135
- A Specifications 137
- Electrical Specifications 138
- Connection 139
- Specifications 140
- A–4 975-0239-01-01 140
- Ambient Temperature (°C) 141
- Xantrex XW Series Efficiency 142
- Charging Power Factor 143
- Mechanical Specifications 144
- Accessories 145
- B Wiring Diagrams 147
- 975-0239-01-01 B–3 149
- Xantrex Xanbus 150
- Network Terminator 150
- Xantrex XW Inverter/Charger 150
- Wiring Diagrams 152
- B–6 975-0239-01-01 152
- 975-0239-01-01 B–7 153
- B–8 975-0239-01-01 154
- C Alternate System 155
- 975-0239-01-01 C–3 157
- C–4 975-0239-01-01 158
- 975-0239-01-01 C–5 159
- CAUTION: Damage to Equipment 161
- Schneider Electric 166
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