Schneider Electric Xantrex XW Installationsanleitung Seite 13
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Contents
975-0239-01-01 xi
This manual for use by qualified personnel only
Installation Tools and Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Guidelines for Routing the Xantrex Xanbus Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7
Installing Xantrex Xanbus-Enabled Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8
4 Xantrex XW Solar Charge Controller Installation
Installing the Charge Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
MPPT Voltage Range - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Removing the Wiring Compartment Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
Removing Knockouts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
Mounting the Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Internal Ground Fault Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Disabling Ground Fault Protection for Negative Grounded and Ungrounded Arrays - - - - - - 4–11
Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–12
DC Terminal Connector Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–12
Wire Size and Over-current Protection Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–12
Current Rating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Minimum Wire Gauge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Over-current Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Long-Distance Wire Runs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14
Maximum One-way Distance and Wire Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–15
Connecting the Xantrex XW Solar Charge Controller to the Distribution Panel - - - - - - - - - - 4–17
Commissioning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19
Configuration Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19
Commissioning Units Using a Xantrex XW System Control Panel - - - - - - - - - - - - - - - - - - - 4–20
5 Xantrex XW System Accessories Installation
The Xantrex XW System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Materials and Tools Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3
Mounting the Xantrex XW System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
Verifying the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8
The Xantrex XW Automatic Generator Start- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8
Preparing an Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9
Materials and Tools Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9
Routing the Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10
Installing the Xantrex XW Automatic Generator Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11
Mounting the Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11
Wiring to the 20-contact Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–12
Connecting the Generator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–15
- Xantrex™ XW Power System 1
- Xantrex XW Power System 3
- Copyright and Contact 4
- About This Guide 5
- Conventions Used 6
- Related Information 6
- Important Safety Instructions 7
- Limitations on Use 8
- Single-phase Operation Only 8
- Explosive Gas Precautions 8
- FCC Information to the User 9
- Contents 11
- A Specifications 14
- B Wiring Diagrams 14
- 1 Introduction 21
- System Overview 22
- Xantrex XW Conduit Box 24
- 975-0239-01-01 1–5 25
- FGA Number: 28
- 865-1050 28
- 865-1060 29
- 2 Inverter/Charger 31
- Pre-Installation 32
- Clearance Requirements 34
- Mounting 34
- Inverter/Charger Installation 36
- 2–6 975-0239-01-01 36
- Step 2: Mounting the Inverter 37
- Step 4: Wiring the Inverter 39
- Inverter Grounding 44
- Grounding the DC System 45
- 975-0239-01-01 2–17 47
- Making DC Connections 48
- Making AC Connections 50
- CAUTION: 51
- Damage to the Inverter 51
- Grounding the AC System 53
- 2–26 975-0239-01-01 56
- 975-0239-01-01 2–27 57
- Distribution Panel 58
- AUX Port 60
- User Line Wiring 61
- AUX Port Terminal Assignments 61
- Confirm All Connections 62
- Enable the Inverter 63
- AC Voltage Check 64
- 2–36 975-0239-01-01 66
- Installation Steps 67
- Power Distribution Panel 68
- 975-0239-01-01 2–39 69
- 975-0239-01-01 2–41 71
- 2–42 975-0239-01-01 72
- See Figure 2-9 on page 2–14 76
- 975-0239-01-01 2–47 77
- 2–48 975-0239-01-01 78
- 2–52 975-0239-01-01 82
- 975-0239-01-01 2–53 83
- 3 Xantrex Xanbus 85
- The Xantrex Xanbus System 86
- Network Components 87
- Ordering Network Components 88
- Network Layout 89
- Installing the Network 90
- 4 Xantrex XW Solar 93
- PV Array Requirements 94
- Remove screws to access 97
- Removing Knockouts 98
- Mounting the Controller 99
- Secure with two more screws 100
- Place keyhole slot 100
- ¼" 6 mm 100
- Grounding 101
- WARNING: Shock Hazard 102
- WARNING: Fire Hazard 102
- Ungrounded Arrays 103
- Minimum Wire Gauge 105
- Over-current Protection 105
- Current Rating 105
- WARNING: Equipment damage 106
- Commissioning 111
- 5 Xantrex XW System 115
- Materials and Tools Required 117
- Choosing a Location 117
- WARNING: Explosion hazard 117
- WARNING: Shock hazard 118
- Rotate tabs to 119
- CAUTION: Equipment damage 120
- Verifying the Installation 122
- Preparing an Installation 123
- WARNING: Explosion Hazard 124
- CAUTION: Shock Hazard 126
- N/OFF/LED Indicator 128
- N/OFF/LED Indicator return 128
- Connecting the Generator 129
- CAUTION: Equipment Damage 131
- N/OFF switch. This light 132
- Verifying Power Is Available 135
- A Specifications 137
- Electrical Specifications 138
- Connection 139
- Specifications 140
- A–4 975-0239-01-01 140
- Ambient Temperature (°C) 141
- Xantrex XW Series Efficiency 142
- Charging Power Factor 143
- Mechanical Specifications 144
- Accessories 145
- B Wiring Diagrams 147
- 975-0239-01-01 B–3 149
- Xantrex Xanbus 150
- Network Terminator 150
- Xantrex XW Inverter/Charger 150
- Wiring Diagrams 152
- B–6 975-0239-01-01 152
- 975-0239-01-01 B–7 153
- B–8 975-0239-01-01 154
- C Alternate System 155
- 975-0239-01-01 C–3 157
- C–4 975-0239-01-01 158
- 975-0239-01-01 C–5 159
- CAUTION: Damage to Equipment 161
- Schneider Electric 166
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