Schneider Electric Xantrex XW Hybrid Spezifikationen

Xantrex™ XW Series Hybrid Inverter/ChargerOperation GuideXantrex XW4024 120/240 60Xantrex XW4548 120/240 60Xantrex XW6048 120/240 60www.schneider-elec

Contentsviii 975-0240-01-01 Multi-Stage Charging Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11

Troubleshooting4–26 975-0240-01-01

A SpecificationsAppendix A, “Specifications” provides the electrical and mechanical specifications for the Xantrex XW Series Hybrid Inverter/Charger

SpecificationsA–2 975-0240-01-01 Electrical SpecificationsTable A-1 Xantrex XW Series Hybrid Inverter/Charger Electrical SpecificationsXantrex XW6048

Electrical Specifications975-0240-01-01 A–3 Xantrex XW Series Inverter/Charger Overload CapabilityLoads connected to the inverter are seldom constant,

SpecificationsA–4 975-0240-01-01 Output Power Versus Ambient TemperatureWhen the internal temperature of the Xantrex XW Series Inverter/Charger exceed

Electrical Specifications975-0240-01-01 A–5 Xantrex XW Series Inverter/Charger EfficiencyInverting Efficiency (Typical)Figure A-3 Inverting Efficiency

SpecificationsA–6 975-0240-01-01 Charging Efficiency (Typical)Charging Efficiency (Power Factor)Figure A-4 Charging Efficiency (Typical)Figure A-5 Cha

Electrical Specifications975-0240-01-01 A–7 Grid-Tie Sell Mode Efficiency (Typical)Figure A-6 Grid-Tie Sell Mode Efficiency (Typical)90%95%100%Xantrex

SpecificationsA–8 975-0240-01-01 Mechanical SpecificationsAccessoriesTable A-2 Xantrex XW Series Hybrid Inverter/Charger Mechanical SpecificationsMode

B Default SettingsAppendix B contains the default configuration settings and ranges for the Xantrex XW Series Hybrid Inverter/Charger. Configuration

Contents975-0240-01-01 ix A SpecificationsElectrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Default SettingsB–2 975-0240-01-01 Default Settings and RangesFigure B-1 shows how the Xantrex XW Series Inverter/Charger configuration menus are orga

Default Settings and Ranges975-0240-01-01 B–3 Inverter MenuCharger MenuItemDefault Setting RangeStep Size24 V 48 V 24 V 48 VLow Batt Cut Out 23V 46V 2

Default SettingsB–4 975-0240-01-01 Custom Battery MenuAC MenuItemDefault Settingaa.Custom battery default settings are based on the Flooded battery de

Default Settings and Ranges975-0240-01-01 B–5 Grid-tie SpecificationsGrid Support Menu120 V/240 V 120 V Response TimeAnti-islanding reconnect 254.4 V

Default SettingsB–6 975-0240-01-01 Gen Support MenuAux MenuConnections MenuSetting Default Range Step SizeGenSupp Mode Disabled Enabled, Disabled n/aG

C Boost ChargingAppendix C provides information on Boost Charging for flooded lead-acid batteries in off-grid and grid support applications.

Boost ChargingC–2 975-0240-01-01 Using Boost ChargingBoost charging allows for better utilization of flooded lead acid batteries under moderate cyclin

975-0240-01-01 WA–1Warranty and Return InformationWarrantyWhat does this warranty cover and how long does it last? This Limited Warranty is provided b

Warranty and Return InformationWA–2 975-0240-01-01This Limited Warranty does not warrant uninterrupted or error-free operation of the product or cover

Warranty and Return Information975-0240-01-01 WA–3Return ProcedurePackage the unit safely, preferably using the original box and packing materials. Pl

x

Warranty and Return InformationWA–4 975-0240-01-01Information About Your SystemAs soon as you open your Xantrex XW Series Hybrid Inverter/Charger pack

975-0240-01-01 IX-1 Numerics2-stage charge mode 3–143-stage charge mode 3–11Aabbreviations and acronyms ivabsorption charging stage 3–12AC settings me

IndexIX–2 975-0240-01-01 Kkeypress for system standby mode 2–8Lload shave 2–14, 3–22, 3–26Mmanual faults 4–17mechanical specifications A–8menu map 3–6

975-0240-01-01Printed in ChinaSchneider Electric www.schneider-electric.com ☎✉North America 1 650 351 82371 866 519 14701 925 245 1022 re.techsupport@

1 IntroductionChapter 1, “Introduction”, describes the operational features of the Xantrex XW Series Hybrid Inverter/Charger.Topics in this chapter i

Introduction1–2 975-0240-01-01 Basic FeaturesThe Xantrex XW Series Hybrid Inverter/Charger is a true sine wave inverter/charger that can be used for r

Basic Operation975-0240-01-01 1–3 Basic OperationThe Xantrex XW Series Hybrid Inverter/Charger is a modular building block sine-wave inverter/charger

Introduction1–4 975-0240-01-01 Faults When a Xantrex XW Series Inverter/Charger in a multi-unit system has a fault, only the affected device shuts dow

Basic Operation975-0240-01-01 1–5 In some instances it may be desirable from both a utility and a customer point of view to adjust default anti-island

Introduction1–6 975-0240-01-01 Monitoring the Xantrex XW Series Inverter/ChargerYou can monitor Xantrex XW Series Inverter/Charger operation using eit

Monitoring the Xantrex XW Series Inverter/Charger975-0240-01-01 1–7 Xantrex XW System Control PanelA Xantrex XW System Control Panel (Xantrex XW SCP)

1–8

2 Monitoring OperationChapter 2, “Monitoring Operation”, contains information about monitoring Xantrex XW Series Hybrid Inverter/Charger operation us

Monitoring Operation2–2 975-0240-01-01 Monitoring Operation with the Inverter Information PanelThe inverter information panel monitors a single Xantre

Monitoring Operation with the Inverter Information Panel975-0240-01-01 2–3 When one AC input LED is on and the other AC input LED is flashing, AC inpu

Monitoring Operation2–4 975-0240-01-01 Monitoring Faults and WarningsThe red Fault/Warning LED indicates the presence of a fault or warning in the sys

Monitoring Operation with the Inverter Information Panel975-0240-01-01 2–5 Turning the Xantrex XW Series Inverter/Charger On and OffON/OFF control Whe

Monitoring Operation2–6 975-0240-01-01 In a multiple-unit installation, when a slave Xantrex XW Series Inverter/Charger is turned off, other Xantrex X

Monitoring Operation with the Xantrex XW SCP975-0240-01-01 2–7 Monitoring Operation with the Xantrex XW SCPThe Xantrex XW System Control Panel (Xantre

Monitoring Operation2–8 975-0240-01-01 Using the Standby ButtonThe Standby button has two functions. The Standby button can disable inverting and char

Monitoring Operation with the Xantrex XW SCP975-0240-01-01 2–9 System Status Screen The System Status screen appears after the startup screen. It disp

Xantrex XW Series Hybrid Inverter/ChargerOperation Guidewww.schneider-electric.com

Monitoring Operation2–10 975-0240-01-01 Xantrex XW Series Inverter/Charger Home Screen The Xantrex XW Series Inverter/Charger Home screen is the first

Monitoring Operation with the Xantrex XW SCP975-0240-01-01 2–11 Reading the System Status ScreenThe System Status screen displays:• Qualified AC sourc

Monitoring Operation2–12 975-0240-01-01 Reading the Xantrex XW Series Inverter/Charger Home ScreenThe Xantrex XW Series Inverter/Charger Home screen d

Monitoring Operation with the Xantrex XW SCP975-0240-01-01 2–13 Absorption The Xantrex XW Series Inverter/Charger is absorption charging the batteries

Monitoring Operation2–14 975-0240-01-01 Grid Support There is AC input from the utility and the Xantrex XW Series Inverter/Charger is supporting the u

Monitoring Operation with the Xantrex XW SCP975-0240-01-01 2–15 Reading the Meters ScreenThe Meters screen displays total system power production, gri

Monitoring Operation2–16 975-0240-01-01 Table 2-2 Meters ScreenScreen Item DescriptionAC1 AC input power connected to the Xantrex XW Series Inverter/C

3 ConfigurationChapter 3, “Configuration” explains how to navigate through the Xantrex XW System Control Panel menus and configure the Xantrex XW Ser

Configuration3–2 975-0240-01-01 Using the Xantrex XW System Control PanelThe Xantrex XW Series Inverter/Charger is configured using the Xantrex XW Sys

Using the Xantrex XW System Control Panel975-0240-01-01 3–3 Setting the Time and DateXantrex XW Series Inverter/Charger advanced features such as peak

Copyright and ContactTrademarksSchneider Electric, the Schneider Electric logo, Xantrex, and Xanbus are trademarks or registered trademarks of the Sch

Configuration3–4 975-0240-01-01 Using the Setup MenusBasic menu The Xantrex XW Series Inverter/Charger configuration settings can be viewed in basic a

Using the Setup Menus975-0240-01-01 3–5 In the advanced settings you can also copy another unit’s settings using the Copy from command.To view the adv

Configuration3–6 975-0240-01-01 Figure 3-3 Basic and Advanced SettingsXW6048 00:ACXW6048 00:InvXW6048 00: MultiXW6048 00:GenXW6048 00: AuxXW6048 00:Gr

Inverter Settings Menu975-0240-01-01 3–7 Inverter Settings MenuThe Inverter Settings menu contains settings that control when the Xantrex XW Series In

Configuration3–8 975-0240-01-01 Using the Low Battery Cut Out and LBCO Delay SettingsThe Low Batt Cut Out setting is the lowest battery voltage level

Inverter Settings Menu975-0240-01-01 3–9 When to set up Search modeThe search mode feature is only valuable if the inverter can spend a fair amount of

Configuration3–10 975-0240-01-01 Charger Settings MenuThe Charger Settings menu provides options for configuring the Xantrex XW Series Inverter/Charge

Charger Settings Menu975-0240-01-01 3–11 Battery Charger FunctionsWhen AC power is available, the Xantrex XW Series Inverter/Charger can operate as a

Configuration3–12 975-0240-01-01 Bulk Stage Bulk charge is the first stage in the charging process and provides the batteries with a controlled, const

Charger Settings Menu975-0240-01-01 3–13 Once the Xantrex XW Series Inverter/Charger reaches the Bulk (Absorption, after the first 60 minutes) Voltage

975-0240-01-01 iii About This GuidePurposeThe purpose of this Operation Guide is to provide explanations and procedures for configuring, operating, ma

Configuration3–14 975-0240-01-01 Two-Stage Two-stage (or no float) mode differs from an ordinary three-stage charge mode in that it does not continuou

Charger Settings Menu975-0240-01-01 3–15 Equalize ChargingMany battery manufacturers recommend periodic equalize charging to counter cell charge imbal

Configuration3–16 975-0240-01-01 After absorption, the maximum charge DC current is set to 10% of battery capacity (for example, 44A for 440Ah). See F

Charger Settings Menu975-0240-01-01 3–17 A custom Boost charge profile can be configured if the equalize method is not periodically used. Boost chargi

Configuration3–18 975-0240-01-01 For example, charger block is set to start at 5:00 PM and end at 8:00 PM. If the Xantrex XW Series Inverter/Charger i

AC Settings975-0240-01-01 3–19 AC SettingsThe AC Settings menu configures the voltage and frequency limits for AC port 1 (Grid) and AC port 2 (Gen). T

Configuration3–20 975-0240-01-01 For default settings, see “AC Menu” on page B–4.Grid Support SettingsThe Grid Support Settings menu contains configur

Grid Support Settings975-0240-01-01 3–21 Table 3-6 Grid Support Settings MenuItem DescriptionGrid Supp Volts Sets the level to which the batteries wil

Configuration3–22 975-0240-01-01 For default settings, see “Grid Support Menu” on page B–5.Load Shave Enables or disables the load shave feature. Load

Grid Support Settings975-0240-01-01 3–23 Energy ManagementThe Xantrex XW Series Inverter/Charger can be programmed to control how and when to use util

About This Guideiv 975-0240-01-01 Conventions UsedThe following conventions are used in this guide.Abbreviations and AcronymsRelated InformationXantre

Configuration3–24 975-0240-01-01 For grid support to function, Grid Support must be enabled on the Setup menu and the battery voltage must be above th

Grid Support Settings975-0240-01-01 3–25 Enhanced interactive mode This mode is suitable for Xantrex XW Systems with only Xantrex XW Solar Charge Cont

Configuration3–26 975-0240-01-01 Peak Load ShavingMany utilities impose a surcharge on their customers based on the peak load used by a facility. To r

Generator Support Settings975-0240-01-01 3–27 Generator Support SettingsGenerator support allows power to be automatically drawn from the batteries to

Configuration3–28 975-0240-01-01 Auxiliary Output SettingsThe Aux menu allows you to enable and configure the auxiliary output. The auxiliary output p

Auxiliary Output Settings975-0240-01-01 3–29 Trigger Source DescriptionsLow Batt Voltage Activates the auxiliary output when the battery voltage falls

Configuration3–30 975-0240-01-01 Multi-Unit Config MenuThe Multi-Unit Config menu configures the Xantrex XW Series Inverter/Charger to operate as a pa

Multi-Unit Config Menu975-0240-01-01 3–31 Setting the Device NameThe Dev Name setting allows you to customize the name of the Xantrex XW Series Invert

Configuration3–32 975-0240-01-01 Setting the Device NumberSetting the device number gives a Xantrex Xanbus-enabled device a unique identity when sever

Multi-Unit Config Menu975-0240-01-01 3–33 Setting Up a Three-Phase SystemBefore setting up a three-phase system, perform the steps in “Converting 120

975-0240-01-01 v Important Safety InstructionsREAD AND SAVE THESE INSTRUCTIONS - DO NOT DISCARD1. Before using the Xantrex XW Series Inverter/Charger,

Configuration3–34 975-0240-01-01 When installed in a three-phase system, the Xantrex XW Series Inverter/Charger checks for the existence of a master o

Connections Menu975-0240-01-01 3–35 For default settings, see “Connections Menu” on page B–6.Important: When configuring multiple networked Xantrex XW

Configuration3–36 975-0240-01-01 Operating without connectionsAC1 and AC2 connections can be set to None if operating without a connection to a specif

Resetting the Xantrex XW Series Inverter/Charger to Default Settings975-0240-01-01 3–37 Resetting the Xantrex XW Series Inverter/Charger to Default Se

Configuration3–38 975-0240-01-01 Using the Advanced FeaturesTable 3-12 Advanced Features MenuItem DescriptionRPO Enables or disables the remote power

4 TroubleshootingChapter 4, “Troubleshooting”, contains information and procedures for identifying and solving possible problems with the Xantrex XW

Troubleshooting4–2 975-0240-01-01 General Troubleshooting GuidelinesThis section will help you narrow down the source of any problem you may encounter

Inverter Applications975-0240-01-01 4–3 Inverter ApplicationsThe Xantrex XW Series Inverter/Charger performs differently depending on the AC loads con

Troubleshooting4–4 975-0240-01-01 ClocksYou may notice that your clocks are not accurate. Some of the clocks on your appliances may reset when the Xan

Inverter Troubleshooting975-0240-01-01 4–5 No AC power output.The inverter information panel displays .Open AC output breakers or fuses and bad out

Safetyvi 975-0240-01-01 FCC Information to the UserThis equipment has been tested and found to comply with the limits for a Class B digital device, pu

Troubleshooting4–6 975-0240-01-01 Low AC power output or low surge power. INVERT LED is on.AC inductive loads are not running at full speed.Insufficie

Inverter Troubleshooting975-0240-01-01 4–7 The utility grid is not dropping out, but the unit is disconnecting from the grid.The AC voltage or frequen

Troubleshooting4–8 975-0240-01-01 Battery Charger TroubleshootingTo determine the cause of a charger error condition, refer to the troubleshooting sol

Battery Charger Troubleshooting975-0240-01-01 4–9 AC1 or AC2 LED is flashing, but will not start charging(allow 40 seconds to synchronize).AC voltage

Troubleshooting4–10 975-0240-01-01 Charger amperage drops off before full charging has finished (no Fault LED).AC frequency at the AC input terminal m

Faults and Warnings975-0240-01-01 4–11 Faults and WarningsWhen a fault or warning message appears on the Xantrex XW SCP, you can acknowledge the messa

Troubleshooting4–12 975-0240-01-01 If you have left the warning list, you can view warnings at any time from the System Settings menu.To view a warnin

Faults and Warnings975-0240-01-01 4–13 W48 DC Under Voltage Automatic Battery voltage is below 47 V (48 V systems) or 23.5 V (24 V systems).Check for

Troubleshooting4–14 975-0240-01-01 W57 FET1 Over TemperatureAutomatic Internal temperature is over 85 °C (185 °F).AC input voltage may be too high wh

Faults and Warnings975-0240-01-01 4–15 W94 Remote Power Off Automatic The unit has been turned off with a Remote Power Off switch.No action required.

975-0240-01-01 vii Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v1 Introductio

Troubleshooting4–16 975-0240-01-01 Fault MessagesWhen the Xantrex XW Series Inverter/Charger detects a fault condition, the fault is displayed on the

Faults and Warnings975-0240-01-01 4–17 Fault TypesThere are three types of fault messages: automatic faults, manual faults, and escalating automatic f

Troubleshooting4–18 975-0240-01-01 Table 4-5 provides descriptions of the fault messages and solutions. If you are unable to resolve the problem after

Faults and Warnings975-0240-01-01 4–19 Table 4-5 Fault MessagesFault Number Message Fault Type Cause SolutionF1 AC Output Under VoltageEscalating Auto

Troubleshooting4–20 975-0240-01-01 F23 AI Over FrequencyAutomatic Over-frequency anti-islanding, caught by the AC qualification limit.No action requir

Faults and Warnings975-0240-01-01 4–21 F35 AI L2 Under VoltageAutomatic See F34. See F23.F36 AI L1L2 Under VoltageAutomatic See F34. See F23.F37 AI L1

Troubleshooting4–22 975-0240-01-01 F45 Capacitor Over TemperatureAutomatic Capacitor over-temperature shutdown at 105 °C.Clear the fault and attempt r

Faults and Warnings975-0240-01-01 4–23 F55 EEPROM Error Manual See F52.F56 EEPROM Error Manual See F52.F57 FET1 Over Temperature ShutdownAutomatic Int

Troubleshooting4–24 975-0240-01-01 F63 AC Overload Escalating Auto Fault. Must occur 3 times in 5 minutes before becoming a manual fault.Excessive loa

Faults and Warnings975-0240-01-01 4–25 F69 External Sync FailedManual Check connections and cable on external AC sync port. In a single-inverter syste